products

Tailor-made solutions for every sector

At FELP, we develop machinery and automated assembly lines capable of handling a wide variety of products and components. Our technological solutions are designed to adapt to the needs of various industrial sectors, ensuring efficiency, precision, and flexibility. One of FELP’s key strengths is the in-house management of the entire machinery manufacturing process, which allows us to offer a high degree of responsiveness and adaptability to customer requests. This vertical integration allows us to reduce development times, respond quickly to customizations, and ensure constant quality control at every stage of the project. We create custom systems for the production and assembly of: Valves, Pneumatic and hydraulic fittings, Medical devices, Electromechanical components. Whether small batches or high-volume production, FELP is the ideal partner for automating processes and optimizing productivity in a reliable and innovative way.

Automatic Line for Assembly and Testing of Ball Valves

Advanced system for the fully automated assembly and micro-leak tightness testing of straight-type ball valves. Industry 4.0-ready, the line is made off standalone islands interconnected from Siemens PLC and intuitive touchscreen interfaces.

Main Features

Fully Automatic Assembly
Composed of 3 main rotary-table stations:
  • Valve body pre-assembly
  • Sleeve pre-mounting
  • Final assembly
Automatic valve body loading via vision system and SCARA robot
  • “Burst” leak test using air injection and micro-leak detection
  • Continuous quality control with automatic reject sorting
  • Electronic recipe change with automatic reconfiguration
  • Interchangeable fixtures for different valve sizes
  • Programmable rotary tables with absolute encoders
  • Hoppers and circular/linear vibratory feeders
  • Noise-reducing enclosures
2 touchscreen panels with:
  • Real-time diagnostics
  • Production statistics
  • Easy recipe management via codes and images
  • Hardware/software package for ERP system integration
  • Remote support via VPN router
  • Average cycle time: 3 – 3.5 seconds per part
  • Up to 1,200 parts/hour with 90% efficiency
  • SCARA robot + 6-axis anthropomorphic robot
  • Pneumatic manipulators and brushless electric axes
  • Compliant with European Directives
  • Technical manuals and CE declaration of conformity
  • CE marking included

Automatic Machine for “Press Fitting” Connector Assembly

Fully automated solution for the assembly of “press fitting” connectors (straight, elbow, T-shaped), designed to handle fittings with pipes of various sizes. The machine operates via a multi-station rotary table, dual operating sectors, and integrated control modules to ensure maximum productivity, repeatability, and adaptability to multiple configurations.

Main Features

Multi-Format Automatic Assembly
  • Compatible with straight, elbow, and T-shaped fittings
  • Throughput, Up to 3,000 ends/hour for straight and angled fittings. Up to 2,250 ends/hour for T-shaped fittings
  • Quick format changeover
  • Vision sensors for O-Ring presence verification
  • Pressing with linear transducer to ensure correct assembly
  • Geometry recognition of components
  • SCARA robots for O-Ring assembly on both ends
  • Brushless electric actuators for sleeve/ring insertion
  • Integrated 3D laser marking
  • Automated multi-station units with individually selectable modules
  • Fixture rotation up to 180° for assembling angled and T-shaped connectors
  • All components feed via circular and linear vibratory feeders
  • Noise-reducing enclosures
  • Quick emptying systems for production changeover
Touchscreen panel with:
  • Line status and alarm display
  • Machine stop diagnostics
  • Production statistics (good parts, rejects, efficiency, station-specific errors)
Industry 4.0 integration and ERP system connectivity
  • Straight/elbow: up to 3,000 pcs/hour – 2.4 sec cycle time
  • T-shaped: up to 2,250 pcs/hour – 4.8 sec cycle time (dual rotary cycle)
  • Gas fittings: up to 2,800 pcs/hour – 2.8 sec cycle time
  • Compliant with European Directives
  • Technical manuals and CE declaration of conformity
  • CE marking included

Automatic Machine for Medical Device Assembly

Fully automatic machine composed of three operating stations for the sequential assembly of single-piece or two-piece flanges, flat or convex. Designed to ensure maximum precision, modularity, and full process traceability.

Main Features

Fully Automatic Assembly
  • Flat, convex flanges (single-piece or two-piece)
  • Performance:
    • 4 sec/cycle for flat flanges/li>
    • 6 sec/cycle for convex flanges
  • Welded steel frame and worktable
  • Multi-position rotary tables for 3 island
  • Custom quick-change fixtures
  • 5 SCARA robots for loading/unloading, pick & place, and handling
  • Full interfacing with smart vision systems
  • Flanges orientation check
  • Cut and weld quality inspection
  • PLC with integrated touchscreen panel
  • Smart diagnostics with station/error messages
  • Statistics program for shifts, rejects, cycle times, and performance
  • Industry 4.0 ready with company network connectivity
  • Recipe selection via visual recognition (AVR)

Semi-Automatic Machine for Electronic Board Screwdriving

Semi-automatic electropneumatic system for precise and repeatable screwdriving of electronic boards, compatible with 11 different models. Designed for fast cycles, easy to use, and complete process control .

Main Features

Structure and Handling
  • Compact frame
  • Multi-station rotary table with interchangeable fixtures
  • Precise board positioning using centering inserts
  • Supports 11 board models
  • Expandable for additional models
  • Screw feeding and orientation (M2.5×6) via vibratory bowl feeder
  • Brushless electric screwdriver with adjustable torque
  • Custom screwdriving head with automatic stroke control
  • Integrated PLC in dedicated cabinet
  • Touchscreen operator panel
  • Real-time machine stop causes display
  • Detailed production statistics: cycles, rejects, timing, station efficiency
  • Dedicated plate for future second screwdriving unit
  • Optional ERP system interface in compliance with Industry 4.0 requirements
  • Cycle time: 3 seconds per screw
  • Technical user and manual
  • CE marked and certified for both EU and non-EU markets
  • Certifications also available for third-party components.

Semi-Automatic Benches and Islands for valve/faucet Assembly and Testing

We design and manufacture customized semi-automatic benches and workstations for the assembly and functional testing of components and finished products in the sanitary and industrial faucet sector. Our solutions are designed to integrate reliability, operational flexibility, and quality control into the production cycle, optimizing time and resources while ensuring process repeatability.

Main Features

Controlled Assembly
  • Electropneumatic or servo-assisted systems for assembling metal and plastic components
  • Guided operation via HMI interface with recipe programming for different models
  • Leak tests with pressure monitoring and decay curve analysis
  • Functional testing and controlled open/close cycling
  • Optional electrical testing for actuated components
  • Reconfigurable stations for managing multiple product codes
  • Interchangeable fixtures and simplified format changeover
  • Industry 4.0-ready for traceability and connection to MES/ERP systems
  • Error and non-conformity detection with automatic rejection or operator notification
  • Logging of process parameters and test results
  • Interface with barcode/QR code readers for part identification
  • Mixer faucets
  • Ball and disc valves
  • Hydraulic fittings
  • Dispensing units
  • Sanitary components
We build each machine to customer specifications, from layout design to final testing, providing technical support, training, and after-sales service.
4
3
2
1

GRIPPERS TEC-P SERIE

SCARICA IL PDF

GRIPPERS TEC-L SERIE

SCARICA IL PDF

GRIPPERS TEC-G SERIE

SCARICA IL PDF

Company information

FELP ASSEMBLY SYSTEMS S.R.L
Via Enrico Fermi, 2
24050 Palosco (BG) Italy
V.A.T: 00983600164
C.F 00983600164

Contacts

Tel. +39-035-845577
Email: info@felpassembly.com
Linkedin

Menù

Privacy Policy – Cookie Policy